Products & Services

Tailored, Practical, and Results-Driven
We deliver scalable operational excellence through people-centric solutions and proven Lean methods. Explore how we help organizations streamline processes, reduce waste, and drive sustainable growth.

LEAN Deployment & Process Optimisation

We guide organizations through the full Lean journey — from cultural integration to technical execution. Our approach begins with understanding your company’s culture, values, and people. By forming strong relationships and identifying shared goals, we co-create practical solutions that eliminate waste and improve efficiency. Why it works: Our team blends industrial engineering, people engagement, and business strategy to deliver solutions that stick.

Our Roadmap to Success:

Our Lean deployment begins with a hands-on Lean Assessment and client engagement session, conducted through an on-site plant visit to identify operational pain points, improvement opportunities, and business goals. Together, we co-create a customized transformation roadmap that includes comprehensive training for all levels—from executive leadership to shopfloor teams—to embed Lean thinking across the organization.

We roll out targeted Lean projects using proven methodologies such as DMAIC and Kaizen, supported by steering committees that oversee progress, resolve challenges, and track measurable cost and performance improvements. To drive long-term results, we establish Mission-Directed Work Teams and introduce visual management boards for daily performance tracking, empowering teams to own processes and sustain a culture of continuous improvement.

LEAN Maturity Assessment

We perform comprehensive assessments to evaluate your organization's current Lean maturity. This "As-Is" baseline informs future strategy and identifies critical improvement opportunities.

Includes:

• Onsite evaluations
• Lean maturity scorecard
• Custom roadmap

Lean Training & Coaching

Our hands-on Lean training is designed to build real-world skills that stick. We train supervisors, shop floor teams, and leadership using interactive learning, real problems, and measurable outcomes.

Courses Available:

• Lean Introduction
• Value Stream Mapping
• 5S & Visual Management
• Root Cause Analysis (RCA)
• Problem-Solving (A3 Thinking)
• Built In Quality

Lean Principles & Value Stream Mapping

We apply the 5 Lean Principles to align processes with the voice of the customer. Value Stream Mapping (VSM) is used to identify bottlenecks, non-value-added activities, and inefficiencies.

We integrate Lean with Six Sigma (for variation control) to build smarter systems that deliver quality, speed, and cost reduction.

Facility Layout Design & Optimization

Designing and optimizing facility layouts to improve material flow, reduce waste, and boost productivity. Whether you're setting up a new facility or reconfiguring an existing one, our layout solutions are tailored to your operational needs.

• Workflow analysis and space utilization studies
• CAD-based layout planning
• Lean-based redesigns to reduce motion and waiting time
• Alignment with 5S and continuous improvement principles
• Ergonomic workstations to enhance employee efficiency, comfort, and safety. Our solutions aim to reduce the risk of musculoskeletal disorders.

Using industrial engineering techniques, we study how work is done and identify optimal methods. Time standards are developed to set fair expectations and improve planning.

Purpose:

• Improve labor utilization
• Design efficient workflows
• Set performance benchmarks
• Capacity Planning & utilization

At Leanpact Consulting, we design tailored e-commerce warehousing systems that are not only efficient but scalable and aligned to global best practices.

Standard Operating Procedures & ISO Alignment

We specialize in the development and alignment of SOPs to internationally recognized standards including ISO 9001 (Quality), ISO 14001 (Environment), ISO 45001 (Occupational Health & Safety), and ISO 22000 (Food Safety). Our SOPs are:

• Process-driven and value-adding
• Developed with input from frontline operations
• Designed to integrate Lean principles and digital visibility
• Practical, auditable, and aligned to ISO compliance requirements

Workforce Optimization & Training Programs

Our Workforce Optimization service is packaged to build high-performance teams from day one, and includes:

A customized onboarding framework introducing:

• Company culture, mission, and values
• Business processes and standard ways of working
• Safety, compliance, and equipment familiarization

A dynamic Train-the-Trainer Program, which is hands-on packaged to include:

Our Learning Approach: The 70:20:10 Model

• 10% – Formal Learning
  This includes structured classroom-based training, providing the theoretical foundation of operational functions, processes, and Lean principles.
• 20% – Social Learning
  Learning through interaction with others—including Line Managers, DC Champions, and peers—via coaching, mentoring, job shadowing, and demonstrations that reinforce practical knowledge.
• 70% – Experiential Learning
  The most impactful learning happens on the job, where trainees actively participate in real operational tasks—such as using handheld scanners to receive inventory—building confidence and competence through hands-on experience.

Lean Warehouse Frontline Leadership Programme

Empowering frontline leaders and supervisors with:

• Problem-solving tools and Kaizen event facilitation
• Development of business cases, objective statements, and process-centric project charters
• Presentation and communication skills to lead improvement initiatives
• Daily/weekly/monthly team engagement via visual boards focused on key performance indicators (KPIs) like:
  • Turnaround Time (TAT)
  • Order Fulfillment Rate
  • Quality & Accuracy
  • Inventory Integrity
  • Workplace Safety
• Root Cause Analysis (RCA) Mastery in training supervisors and team leaders to identify, document, and eliminate recurring problems through structured RCA tools (e.g., 5 Whys, Fishbone, Pareto).

We are a trusted reseller and implementation partner of performance measurement systems designed to track Overall Equipment Effectiveness (OEE) and Overall Resource Effectiveness (ORE). Whether integrating into your existing setup or deploying a custom solution, we provide real-time visibility into your process performance.

Our solutions help you:

• Track lost time and asset utilization
• Manage and benchmark standards to drive operational efficiency
• Improve quality using a process-centric approach—from First Pass Yield (FPY) to Rolled Throughput Yield (RTY)

Why it matters:
"What gets measured, gets managed." Real-time performance data empowers your teams to identify inefficiencies, act faster, and continuously improve

A reseller of a robust, cloud-based time and attendance system with self-service functionality via mobile and browser. Our system integrates shift planning, employee scheduling, and real-time attendance reporting with access control for large teams.

System Features:

• Cloud-based dashboard
• Web and mobile access
• Multiple device support (Ethernet/WiFi/3G)
• Attendance analytics

Our certified project professionals manage the full lifecycle of your projects — from concept to implementation. We ensure transparent communication, timely execution, and stakeholder alignment.

Also Offered:

• Lean Six Sigma DMAIC Projects
• Problem-specific improvement initiatives
• Change management & sustainability plans